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A Physics-Informed Digital Twin Framework for Calibrated Sim-to-Real FMCW Radar Occupancy Estimation

Abstract

Learning robust radar perception models directly from real measurements is costly due to the need for controlled experiments, repeated calibration, and extensive annotation. This paper proposes a lightweight simulation-to-real (sim2real) framework that can enable reliable Frequency Modulated Continuous Wave (FMCW) radar occupancy detection and people counting using only a physics-informed geometric simulator plus a small unlabeled real calibration set. A calibrated domain randomization (CDR) step is introduced that aligns the global noise-floor statistics of simulated range--Doppler (RD) maps to those observed in real environments, while preserving discriminative micro-Doppler structure. Across real-world evaluations, ResNet18 models trained purely on CDR-adjusted simulation achieve 97% accuracy for occupancy detection and 72% accuracy for people counting, outperforming ray tracing baseline simulation and conventional random domain-randomization baselines.
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